About This Course

Low fuel rail pressure fault codes and low-power complaints are among the most common — and often misdiagnosed — issues in modern diesel-powered equipment and vehicles. This hands-on training course gives technicians the skills to confidently diagnose and repair these problems by breaking down the design, operation, and diagnostic process of electronically controlled High-Pressure Common Rail (HPCR) fuel systems. Practical examples are drawn from Cummins and Bosch HPCR systems, ensuring the lessons apply to real-world repair environments.

Throughout the course, you’ll gain a solid understanding of HPCR system components, safe diagnostic procedures, and the critical role of fuel system cleanliness. You’ll learn how contamination, water intrusion, or poor-quality diesel can lead to injector wear, pump failure, and overall loss of system performance — and how to prevent these costly issues with proper maintenance practices.

The course also provides a step-by-step troubleshooting framework for HPCR systems, showing how to interpret fuel rail pressure fault codes, verify readings against specifications, and trace low-power complaints to their root cause. The techniques taught here are transferable across multiple diesel engine brands and applications, from on-highway trucks to industrial equipment — giving you the confidence to handle common rail system diagnostics in any setting.

What You Will Learn

  • Understand Operation

    Develop a comprehensive understanding of modern electronically controlled High-Pressure Common Rail (HPCR) fuel systems, including their design, theory of operation, and key components. This section breaks down the function of fuel pumps, injectors, pressure regulators, sensors, and electronic control modules (ECMs) using real-world examples from Bosch and Cummins HPCR systems. You’ll learn how each part interacts within the system to deliver precise fuel pressure and timing, ensuring optimal diesel engine performance and emissions compliance.

  • Troubleshoot Fault Codes

    Learn how to confidently diagnose low fuel rail pressure fault codes and low-power complaints—two of the most common and misdiagnosed issues in today’s diesel-powered vehicles. This section covers how the ECM detects and stores faults, how to interpret fault code descriptions, and how to use live data and pressure readings to isolate the root cause. You’ll also explore how to differentiate between mechanical and electrical failures, reducing costly guesswork and avoiding unnecessary parts replacement.

  • Improve Work Practices

    Discover critical best practices for fuel system cleanliness, contamination prevention, and workplace safety. You’ll learn why even microscopic debris can damage HPCR components, and how to set up a clean work environment to protect sensitive fuel system parts. This section also covers safe handling of high-pressure diesel systems, correct tooling procedures, and maintenance strategies to minimize repeat failures and extend component life.

Training Previews, Downloadables & Exams

    1. Student Workbook Download

    2. Watch Now - Cummins HPCR Fuel System Diagnostics Virtual Classroom Recording

    1. Knowledge Check

About this course

  • $349.00
  • 7 lessons
  • 4.5 hours of video content
  • Certification provided upon completion

Frequently Asked Questions (FAQ)

  • How long after signing up until I can start training?

    The Cummins Aftertreatment Emission Systems Diagnostics virtual classroom will be immediately available once you've purchased the course! You can begin learning how to diagnose problems based on diesel engine fault codes, operate within EPA regulations on emissions, and start getting certified now!

  • Can this course help with diagnosing issues on specific brands like Cummins or Bosch?

    Yes, the course uses Cummins and Bosch HPCR systems as practical examples to teach diagnostic techniques applicable across many modern diesel engines.

  • Is this course suitable for beginners or experienced technicians?

    The course is designed for technicians with a basic understanding of diesel engines but is also valuable for experienced professionals looking to deepen their knowledge of HPCR diagnostics.

  • Will this course improve my ability to prevent misdiagnosis?

    Absolutely. By understanding the design and operation of HPCR systems and following structured diagnostic steps, technicians can reduce misdiagnosis and improve repair accuracy.

  • What can I expect from this course?

    In this course, you’ll gain a comprehensive understanding of electronically controlled High-Pressure Common Rail (HPCR) fuel systems, focusing on practical diagnostic techniques. You can expect clear explanations of key components and system operation, alongside step-by-step guidance for diagnosing common issues such as low fuel rail pressure faults. Using real-world examples from Cummins and Bosch systems, the course will teach you how to interpret fault codes, analyze sensor data, and effectively use diagnostic tools. With tips to avoid common misdiagnoses and interactive elements like videos and case studies, this course will equip you with the skills and confidence needed to accurately troubleshoot and repair modern diesel fuel systems.

What Certified Technicians Are Saying About VieTech Training

Ryan Bester

by Author's name

This course should be given to all diesel techs. After dealing with these systems for a decade I finally feel comfortable with my knowledge to repair these systems not only properly but efficiently. Thanks to Kevin for a great course.

Allan Steidle

Great training for the diesel engine technician with practical solutions to modern emission technology malfunctions. A must for technicians to keep up with current standards on their fleet equipment. Kevin is knowledgeable and able to apply theory with real world applications and diagnosis in a language technicians will appreciate. I would highly recommend Vietech training and Kevin for your training needs on diesel engine emission present day applications.

Chris Bouius

Kevin provides a great course with information and practical experience that every mechanic working on aftertreatment systems will benefit from, no matter their level of previous experience. Would highly recommend this course. Wish I knew what I have now learned years ago as it would of made my job much easier and equipment run trouble free and at a much lower maintenance cost. This course should be the new industry standard. Well done Kevin keep up the great work.

Boundary Sentinel

Outstanding focused curriculum delivered with technical and educational proficiency. Techs will benefit from Kevin’s instruction both in approach and efficiency with modern diesel/CNG/propane and aftertreatment technologies. Highly recommend VieTech to all employers looking for a cost effective, modern and complete training package for their employees.

Instructor(s)

Senior Training Instructor Kevin Vieth

Kevin is a Red Seal Service Tech with extensive experience as an industry training instructor. Kevin has provided technician certification training for multiple industry leaders, including Cummins, Hunter Engineering and BCIT.

Get Certified in HPCR Fuel System Diagnostics Today

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